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About us

CONSYS AUTOMATION TECHNOLOGIES is an Automation Solutions Company in Chennai, Involved in the Automation System Integration, Design, Procurement, Manufacturing, Installation and Maintenance of Systems in Process Control and Factory Automation on a Turn-Key Basis.


CONSYS is offering "First-of-its-Kind" Auto Batching Systems and exclusive Innovative Solutions to Rubber, Tyre & Plastic Compounding Plants with integrated Storage/Retrieval / FIFO (First in First Out )Management, Raw Materials & Batch Tracking Systems in an online Real-Time environment. With a strong focus on exclusive Rubber Compounding Automation Systems and turnkey solutions, we empower manufacturers to achieve higher productivity, accuracy, and reliability in their processes.

CONSYS is specialized in delivering cutting-edge industrial and factory automation solutions tailored to diverse industries for your Automation, Robotics, Vision based Solutions, Electrical, Instrumentation & Power Solutions.

Our Services & Solutions
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TURNKEY RUBBER BATCHING SYSTEM

“CONSYS BATCH” – Automatic Rubber Mixing, Weighing & Batching System is an advanced automation solution designed to handle the precise weighing, mixing, and batching of raw materials used in rubber compounding Industries. The system ensures batch-to-batch accuracy, repeatability, and consistency in rubber batch preparation, which is critical for maintaining the physical and chemical properties of the final product.

It addresses the challenges of manual batching, such as weighing errors, material wastage, and process inefficiencies, by providing a fully automated, data-driven, and user-friendly system.

VISION INSPECTION SYSTEM

“CONSYS VISION” – Machine Vision Inspection System is an advanced automation solution developed to ensure high precision, accuracy, and consistency in quality control processes. Leveraging cutting-edge machine vision technology, the system enables real-time inspection, defect detection, measurement, and verification of components or products on production lines.

It reduces human dependency in quality checks, minimize errors, increase throughput, and provide reliable data for process optimization.

SPECIAL PURPOSE MACHINES

“CONSYS SPM” - We are specialists in designing and manufacturing of Special Purpose Machines (SPM) tailored to customer-specific applications in Automotive, Aerospace, Agriculture, Energy, Heavy engineering, and Manufacturing Industries.

Our SPMs are engineered for high precision, productivity, and reliability, combining mechanical design, automation, servo controls, hydraulics, pneumatics, and vision-based systems. These machines not only reduce manual dependency but also improve cycle time, accuracy, and repeatability, delivering significant cost savings and efficiency gains to our clients.

TRACKING SYSTEM

“CONSYS TRACK”- End-to-End Online Real-Time Process Tracking System is a fully integrated automation and digitalization solution designed specifically for rubber compound processing plants. It enables seamless tracking, monitoring, and control of every stage in the rubber compounding process — from raw material handling to finished goods.

By combining IoT, SCADA, MES (Manufacturing Execution Systems), and ERP integration, this system provides a transparent, data-driven, and error-free production workflow, ensuring traceability, compliance, and productivity optimization.

Contact us

🖂 consys@consysautomation.co.in

☏ +91 94446 72635

Office Address

2/276, First Floor, Golden Industrial Estate,
Gerugambakkam, Chennai-600122

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